Fuel Cell & Electrolyzer Module Updates


For users of the Fuel Cell & Electrolyzer Module, COMSOL Multiphysics® version 6.3 introduces a new interface to model transport in any electrolyte solution, improved features and variables for two-phase flow, and new capabilities for parameter estimation. Read more about these updates below.

Concentrated Electrolyte Transport Interface

A Concentrated Electrolyte Transport interface is now available for modeling transport in any electrolyte solution with an arbitrary number of charged and uncharged species. This electrochemistry interface is based on concentrated solution theory, where the transport equations are defined using binary Maxwell–Stefan diffusion coefficients assuming local electroneutrality. In contrast to the Nernst–Planck equations, the concentrated solution theory does not assume the electrolyte species to be diluted in a neutral solvent of constant concentration. Typical electrolytes that can be modeled include ionic liquids, salt melts, and highly concentrated solutions featuring nonnegligible concentration gradients of the charge-carrying species. The new Molten Carbonate Transport tutorial model showcases this functionality.

The COMSOL Multiphysics UI showing the Model Builder with the Concentrated Electrolyte Transport node highlighted, the corresponding Settings window, and a 1D plot in the Graphics window.
The settings for a molten carbonate electrolyte and fraction of K+ ions (plot) in relation to the total number of cations in the electrolyte in a molten carbonate salt melt.

Parameter Estimation

The Parameter Estimation study step and the BOBYQA, Levenberg–Marquardt, and IPOPT optimization solvers are now available in the Fuel Cell & Electrolyzer Module. Parameter estimation is used for determining model parameters by fitting simulations to experimental data. The Parameter Estimation of a Polymer Membrane Fuel Cell Model tutorial model demonstrates this new addition.

The COMSOL Multiphysics UI showing the Model Builder with the Parameter Estimation node highlighted, the corresponding Settings window, and a 1D plot in the Graphics window.
The Parameter Estimation settings and polarization curves (solid lines) obtained with parameter estimation using experimental data (markers) for a polymer electrolyte membrane fuel cell.

Improved Features and Variables for Two-Phase Flow

The Hydrogen Fuel Cell and Water Electrolyzer interfaces now include the ability to define mass sources in the liquid and gas phases, both on boundaries and in domains, via coupling to features that have been added to the Phase Transport interface in version 6.3. Mass source terms can be added on boundaries using the new Boundary Mass Source feature and in domains using the new Mass Source feature.

The COMSOL Multiphysics UI showing the Model Builder with the Mass Source node highlighted, the corresponding Settings window, and a PEMFC model in the Graphics window.
The settings for the Mass Source feature and liquid water volume fraction in the flow channels of a polymer electrolyte membrane fuel cell.

In the Hydrogen Fuel Cell and Water Electrolyzer interfaces, Solid and Liquid phase options are now available for the Electrolyte type. This feature specifies whether the charge-carrying ion contributes to the liquid mass flux and source variables defined by the interface. Additionally, in the Model Wizard, Alkaline entries have been added that use the Liquid option by default. The following tutorial models showcase these improvements:

Shear-Induced Migration in Dispersed Multiphase Flow

In concentrated suspensions, irreversible particle collisions lead to particle migration toward regions with lower shear rates, a phenomenon used in processes like particle fractionation and microfiltration. For example, in pressure-driven channel flow of a neutrally buoyant mixture, particles tend to aggregate at the center of the channel. A new Include shear-induced migration option, now available in the Mixture Model multiphysics coupling, supports multiple species and enhances the accuracy of such simulations.

The COMSOL Multiphysics UI showing the Model Builder with the Mixture Model node highlighted, the corresponding Settings window, and a spiral channel model in the Graphics window.
Volume fraction and streamlines with arrows in a spiral channel with a quadratic cross section.

Power Law Option for Relative Permeabilities

The Porous Medium feature in the Phase Transport in Porous Media interface now includes a new Power law option, making it easier to implement relative permeabilities based on power law expressions. This enhancement simplifies the setup and modeling of permeability behavior in porous media simulations.

The COMSOL Multiphysics UI showing the Model Builder with the Fluid node highlighted, the corresponding Settings window, and a 1D plot in the Graphics window.
Relative permeabilities based on power law expressions being used in the two-phase porous medium flow Buckley–Leverett benchmark model.

Result Templates in the Chemical Species Transport Interfaces

Creating useful and visually appealing plots of reacting systems can be time consuming since there are often many reactants and thus many concentration fields to plot. To save time, there are a number of new Result Templates in the Chemical Species Transport interfaces. Among these, plot array templates are now available that include up to four species concentrations simultaneously in the Graphics window. The Result Templates are available for all Chemical Species Transport interfaces, independent of the add-on product, but are especially useful for the multicomponent transport interfaces included in the modules for chemical engineering as well as in the CFD Module, Porous Media Flow Module, Subsurface Flow Module, and Microfluidics Module.

The COMSOL Multiphysics UI showing the Model Builder with a Surface node highlighted, the corresponding Settings window, plate reactor models in the Graphics window, and the Result Templates window.
The Result Templates window and a plot array of all the concentration fields modeled in the Fine Chemical Production in a Plate Reactor tutorial model.

New Tutorial Models

COMSOL Multiphysics® version 6.3 brings several new tutorial models to the Fuel Cell & Electrolyzer Module.